How To Make A Sheet Metal Star

Hi i am looking for a formula that will give me a layout for a 3 dimensional 5 pointed star.

How to make a sheet metal star.

You will need a total of five identical kite shaped pattern pieces. Most frequently expensive sheet metal bending tools called brakes are used to bend sheet metal but you can also complete this task without one. I want to form it out of sheet metal using 5 polygons and soldering them at the apex. In this instructable i m going to walk you through how to make one of these sheet metal barn stars.

Pick up your metal sheet at your local construction supply store. Line the larger the star and materials to be used. Dollar tree cookie sheet diy barn star faux galvanized metal finish great for fall or any season duration. Make one for yourself or make one as a gift.

They also provide a more decorative project to practice your sheet metal skills on. Learn how to bend sheet metal so you. Use the tin snips and cut the star shape out of the sheet metal. You can use steel to make your rose but you can also use copper aluminum or general purpose sheet metal.

You should wear a pair of leather gloves as metal may be sharp and of course safety glasses. You will need roughly 1 sheet of 24 by 36 in 61 by 91 cm metal to make your rose. Position it so that the edge of the piece of wood is centered under the leg of the star. Wipe all the pieces with acetone to remove any oil residue.

Wearing safety glasses and protective gloves cut out five metal star points with a plasma cutter. The overall process is the same regardless of the metal you use. Make a pattern on a sturdy type of paper such as poster board. Once the patterns are drawn out carefully cut out sheet metal.

Bend the star points to the correct angle down the center with a hand brake. Make your cuts as smooth as possible. Clean the star s edges with an angle grinder.