How To Make A Toolbox Out Of Sheet Metal

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How to make a toolbox out of sheet metal.

A flat version of your box. Commercially produced metal boxes are costly however and a a skilled welder with a bit of construction experience can easily make one. A few cuts here and there require a much different tool from say the bulk cutting of corrugated sheet metal for a new roof. Cut the sheet metal along the scribed lines using metal shears or a handheld rotary cutting tool equipped with a metal cutting wheel.

The box i have my students create in class ends up being 5 5 x 2 x 3 5. This is a tutorial video on how to make a sheet metal tool box. Making a toolbox out of metal is an easy project that is great for beginners looking to get into metalworking. How to make a sheet metal tool box duration.

Cutting metal is a dangerous job. To make things easy for my students i designed our classroom box so it would be able to work on the size of a standard 8 5 x 11 piece of paper. Weld a 3 foot long metal pipe to the back of the dustpan to use as a handle. Cambridge h s sheet metal project.

Tray for toolbox greg doom. The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box. This project can be completed in under an hour with a few common power tools and a few simple materials that can be found at any hardware or home improvement store. Use a welder to weld the sides of the folded sheet metal into place and to close the edges.

It shows the layout cutting forming and three different options for welding the box togethe. Metal lock boxes can serve a variety of purposes including storing ammunition hauling cargo over rugged terrain and keeping tools safe in your truck. Rotary tools are less likely to bend the metal than shears. To cut straight lines use an electric saw.

1 first you want to make an expanded template for your box out of cardboard paper etc. Use the corner notcher to cut out any right angles. A metal toolbox is a strong sturdy way to hold all of your tools. Cut out the outline with a pair of sheet metal cutters.

I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template. Use a vice hammer and pliers to bend the sheet metal into the shape of the dustpan.