How To Tig Weld Thin Sheet Metal

Cut out the rust the first thing you ll need to do is cut out the rust from the body panel.

How to tig weld thin sheet metal.

Sheet metal is only thin so you won t need a very powerful welder just check the metal thickness of your sheet metal with the welder specifications to get the best one for your needs. Subscribe to my channel for more weekly videos. A plasma cutter is my favorite tool for cutting metal. On larger thin gauge material spread out several smaller welds over the joint.

Technique for thin metal the way around this is to weld in short pulses allowing a second or less between pulses for the steel to cool down. These days i ll normally leave less than half a second. Sheet metal tig welding tips 1 for 1 rule. To weld sheet metal with solid wires use electrode positive ep or reverse polarity.

Weld in the vertical down position weld 6 in. The best way to estimate the heat input needed for welding is by applying the 1 for 1 rule. And then stop to allow the weld to cool down before restarting again. Welding in a sequence that limits the amount of heat can help minimize distortion in thin material.

This is especially useful for carbon steel. This means that 1 amp should be used per 1 thousandth 0 001 inch of thickness. Tig welding sheet metal. Auto body sheet metal welding with different welders.

Are you planning to do weld auto body sheet metal or any thin metal welding with mig welder or tig welder you should keep in mind some critical things to avoid creating any unwanted situations and we have decided to incorporate them in right here. Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. Forget the larger 1 8 inch tungsten electrode and use a smaller one. For instance when producing a 3 ft.